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How to Rebuild Ford Power Stroke Diesel Engines 1994-2007
This book covers the vast majority of Powerstroke Diesel engines on the road, and gives you the full story on their design. Each part of the engine is described and discussed in detail, with full-color photos of every critical component. A full and complete step-by-step engine rebuild is also included.
The book's appeal extends further with a wide range of engine-building tips, charts, graphs, and information-packed sidebars to share even more information. Detailed graphics showing the engine's various system designs are also a unique feature of this book.
How to Rebuild Ford Powerstroke Diesel Engines 1994-2007 includes information on the 1994-2002 7.3L and 2003-2007 6.0L engines used in Ford's popular pickups and industrial work trucks. Author Bob McDonald is a well-known Diesel engine expert. He is the owner of Diesel repair specialty shop and has more than 20 years' experience repairing and rebuilding both gas and diesel engines of all kinds.
Preface
Acknowledgments
What is a Workbench® Book?
Introduction
Chapter 1: Systems Overview
Fuel System
Oiling System
Cooling System
Cylinder Heads
Exhaust System
Electrical System
Glossary of Terms
Chapter 2: 7.3-Liter Removal and Disassembly
Air Inlet System
Front Belt Drive Accessories and Radiator
Final Accessories
Turbocharger
Engine Removal
Begin Disassembly
Fuel System
Fuel Injectors
Driver-Side Cylinder Head
Coolant System
HPOP System
Passenger-Side Cylinder Head
Transmission-Related Accessories
Remaining External Accessories
Reciprocating Assembly
Chapter 3: 6.0-Liter Removal and Disassembly
Interior Lights
Front Drive Accessories and Radiator
Remaining Accessories
Remove Transmission (Automatic)
Remove Engine
Transmission Accessories
Injectors and Glow Plugs
Cylinder Heads
Disassemble Reciprocating Assembly
Chapter 4: Inspection and Machine Shop Work
Chapter 5: Engine Reassembly
Crankshaft
Pistons
Camshaft and Lifters
Cylinder Heads
High-Pressure Oil Pump (HPOP)
Oiling System
Chapter 6: Installation and Break-In
7.3-Liter Engine
Transmission
Engine
Fuel and Oil Systems
Front Drive and Cooling Systems
Exhaust System
Re-Service Engine
6.0-Liter Engine
Turbo System
Oil, Fuel and Glow Plug Systems
Finalize Accessory Installations
Chapter 7: Performance Upgrades
Cold-Air Kits
Exhaust Systems
Gauges
Aftermarket Dampeners
Computer Reprogrammers
Turbos and Intercoolers
Injectors and HPOPs
Flywheels
Turbo Timers
Appendix
Cylinder Head Torque Sequence
Flywheel Torque Sequence
Intake Manifold Fastener Torque Sequence
Cylinder Location
Basic Specifications
Power Stroke Capacities
Fault Codes
Source Guide
This book covers the vast majority of Powerstroke Diesel engines on the road, and gives you the full story on their design. Each part of the engine is described and discussed in detail, with full-color photos of every critical component. A full and complete step-by-step engine rebuild is also included.
The book's appeal extends further with a wide range of engine-building tips, charts, graphs, and information-packed sidebars to share even more information. Detailed graphics showing the engine's various system designs are also a unique feature of this book.
How to Rebuild Ford Powerstroke Diesel Engines 1994-2007 includes information on the 1994-2002 7.3L and 2003-2007 6.0L engines used in Ford's popular pickups and industrial work trucks. Author Bob McDonald is a well-known Diesel engine expert. He is the owner of Diesel repair specialty shop and has more than 20 years' experience repairing and rebuilding both gas and diesel engines of all kinds.
Preface
Acknowledgments
What is a Workbench® Book?
Introduction
Chapter 1: Systems Overview
Fuel System
Oiling System
Cooling System
Cylinder Heads
Exhaust System
Electrical System
Glossary of Terms
Chapter 2: 7.3-Liter Removal and Disassembly
Air Inlet System
Front Belt Drive Accessories and Radiator
Final Accessories
Turbocharger
Engine Removal
Begin Disassembly
Fuel System
Fuel Injectors
Driver-Side Cylinder Head
Coolant System
HPOP System
Passenger-Side Cylinder Head
Transmission-Related Accessories
Remaining External Accessories
Reciprocating Assembly
Chapter 3: 6.0-Liter Removal and Disassembly
Interior Lights
Front Drive Accessories and Radiator
Remaining Accessories
Remove Transmission (Automatic)
Remove Engine
Transmission Accessories
Injectors and Glow Plugs
Cylinder Heads
Disassemble Reciprocating Assembly
Chapter 4: Inspection and Machine Shop Work
Chapter 5: Engine Reassembly
Crankshaft
Pistons
Camshaft and Lifters
Cylinder Heads
High-Pressure Oil Pump (HPOP)
Oiling System
Chapter 6: Installation and Break-In
7.3-Liter Engine
Transmission
Engine
Fuel and Oil Systems
Front Drive and Cooling Systems
Exhaust System
Re-Service Engine
6.0-Liter Engine
Turbo System
Oil, Fuel and Glow Plug Systems
Finalize Accessory Installations
Chapter 7: Performance Upgrades
Cold-Air Kits
Exhaust Systems
Gauges
Aftermarket Dampeners
Computer Reprogrammers
Turbos and Intercoolers
Injectors and HPOPs
Flywheels
Turbo Timers
Appendix
Cylinder Head Torque Sequence
Flywheel Torque Sequence
Intake Manifold Fastener Torque Sequence
Cylinder Location
Basic Specifications
Power Stroke Capacities
Fault Codes
Source Guide
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